POLARON HIGH PRESSURE PUMP
The Polaron margarine high pressure pump for the margarine and shortening industry.
Superior product quality can only be achieved by ensuring that every stage of the production progresses smoothly – including the way products are pumped through the process line. The more stable the product flow, the better the final result.
Our margarine high pressure pump maintains a stable product flow due to its internal design based on 3A
standards. The pump has variable capacity which can easily be adjusted by a frequency converter. If you are producing shortening or similar products, it is possible to buy the Polaron pump with N2 equipment for aerating of shortening and similar products.
GERSTENBERG POLARON PUMP
The Polaron High Pressure Pump is carefully engineered to deliver stable, gentle product flow, protecting product integrity while ensuring efficient, reliable operation throughout your process line.
Its self-lubricating design reduces wear on moving parts, minimises maintenance requirements, and extends equipment lifespan. The pump is also fully compatible with CIP (Clean-in-Place) and sterilisation routines, simplifying hygiene management and reducing downtime.
Meeting the latest market demands for food safety and sanitary processing, the Polaron pump complies with 3-A Sanitary Standards, with all product-contact surfaces constructed from AISI 316 stainless steel or higher grades for maximum durability and corrosion resistance.
For added flexibility, the Polaron High Pressure Pump features a variable capacity easily adjusted via a frequency converter, allowing you to optimise performance for different products and production volumes.
The Polaron High Pressure Pump is built for versatility and seamless integration into modern fat processing lines. It’s designed to work seamlessly with the Gerstenberg Polaron SSHE (Scraped Surface Heat Exchanger), as well as to serve as a reliable, efficient upgrade when replacing older high-pressure pumps in existing production systems.
For applications such as shortening, margarine, and specialty fats, the Polaron pump can be equipped with optional nitrogen (N₂) aeration equipment, allowing for precise control of product aeration. This feature is particularly valuable for adjusting texture, structure, and density in products where aeration directly affects final quality, appearance, and performance.
The Polaron pump is engineered for a working pressure of up to 120 bar, depending on the product type and required capacity, delivering the stable, high-pressure performance essential for crystallisation, emulsification, and cooling processes. Its adjustable capacity via frequency converter makes it easy to adapt to varying production needs, offering both flexibility and process control in demanding, continuous operations.
BENEFITS OF THE POLARON HIGH PRESSURE PUMP
REDUCED PRODUCT STRESS
The Polaron pump delivers smooth, low-pulsation operation, minimising mechanical stress on margarine emulsions, shortenings, and specialty fats. This ensures consistent product texture, appearance, and quality throughout production.
MINIMISED DOWNTIME
Built for continuous operation, the Polaron pump’s robust, hygienic design reduces the risk of unplanned stoppages. Its easy-to-maintain components and CIP (clean-in-place) compatibility help keep production lines running reliably.
IMPROVED PRODUCTION EFFICIENCY
With precise pressure control and optimised energy consumption, the Polaron pump enhances overall processing efficiency. This allows manufacturers to maintain higher throughput without compromising on product quality.
LOWER MAINTENANCE COSTS
The durable, modular design of the Polaron pump simplifies routine servicing and extends equipment lifespan. Fewer breakdowns and easier parts replacement contribute to lower long-term maintenance expenses.
Trusted performance backed by experience
When it comes to processing specialty fats, shortenings, and emulsions, reliability and product integrity are everything. That’s why leading manufacturers worldwide trust Gerstenberg Services’ Polaron High Pressure Pump.
With decades of experience in designing and delivering high-performance processing equipment, Gerstenberg Services understands the demands for continuous, high-capacity production environments. The Polaron pump is the result of that expertise, combining durable construction, precise pressure control, and hygienic design in a pump built to keep your production running smoothly, day after day.
Whether you’re upgrading an existing line or installing a new processing setup, the Polaron High Pressure Pump offers flexible integration, proven reliability, and ongoing support from a partner that understands your business.
From purchase to production
At Gerstenberg Services, we are more than a system provider: we are your processing partner. When you choose a Gerstenberg Services solution, you gain more than cutting-edge equipment. You gain a committed team that supports you through every stage of the production journey.
From initial consultation and system selection to installation, commissioning, and ongoing service, we are by your side to ensure your equipment delivers optimal performance from day one. Our experts work closely with your team to customise solutions, provide comprehensive training, and offer responsive technical support whenever you need it.
With Gerstenberg Services, not just about delivering a product: it’s about building a lasting partnership that helps your business run smoothly, faster, and more profitably.
SIMPLE OPERATION & MAINTENANCE
The self-lubricating design eliminates the need for external lubrication, reducing maintenance and wear. The Polaron is also built for fast servicing and easy CIP cleaning to minimise downtime.
EASY TO ADJUST
With a variable capacity easily controlled via a frequency converter, plus both a pressure gauge and pressure transmitter, the Polaron offers precise, flexible control to suit your production needs.
MINIMAL NOISE
Mounted on vibration-resistant and adjustable feet, the Polaron pump operates at noise levels below 76 dB – even at maximum power.
Are you interested in learning more about the Polaron Margarine High Pressure Pump, or do you have questions about our other products?
Get in touch with our experts to learn how Gerstenberg Services can help you improve your process, reduce downtime, and boost profitability.
We look forward to connecting with you and answering any questions you may have. Contact us here here.
danish design
world-wide experience
Polaron is a registered trademark of Gerstenberg Services and covers the series of advanced high pressure crystallisation equipment.